Neelam Industries

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Injectable Projects

Pre Filled Syringe Filling & Stoppering Machine.

Saturated Steam Sterilizer

Saturated Steam Autoclave

Steam Sterilizer

Hydrothermal Autoclave

Super Heated Water Spray Steriliser

Horizontal Autoclave

Steam & Air Mixture Steriliser

Bioreactor

Multi purpose Steam Steriliser for R & D

Rubber Bung Processor Cum Steriliser

Dry Heat Steriliser

Depyrogenation Tunnel

MCDP

Manufacturing Vessel with Magnetic Stirrer

Magnetic Stirring Vessel

Pure Steam Generator

Fermentation Vessels

CIP System

SIP System

Sterile Double Cone Blender

Membrane Filter Holder

Pressure Vessel

Stainless Steel Water Tank

Filling Vessel

Stainless Steel Liquid Mixing Tank

Syringe Filling Machine

Pass Box

Vacuum Leak Testing Machine

Linear Type Vial Washing Machine

Tunnel Type Vial Washing Machine

Injectable Powder Filling Machine

Liquid Filling Machine for Injectable Project

Magnetic Stirrer

Industrial Fermenter

Vial Cap Sealing Machine

Ointment or Cream Plant

Cosmetic Industries

Liquid & Oral Projects

API Plant

Tablet Plant

Food & Processing Plant

Home  »  Injectable Projects  »  Super Heated Water Spray Steriliser

Super Heated Water Spray Steriliser

Autoclave manufactured by Neelam industries are designed for cGMP to perform terminal sterilisation of large volume infusion / Parenteral solution in Non-deformable container (e.g. glass bottles) as well as in containers deformable by differential pressure under Heat exposure (e.g. plastic bottles, plastic bags) proven to withstand sterilization condition by hot water spray.

The working principle of Neelam Industries’ Autoclaves is based on the automatic counter pressure by injection of compressed air into the chamber during the entire cycle to minimize the differential pressure across the containers generated by the exposure to heat.

Using sanitary-type centrifugal pump, water from the bottom of the chamber will be circulated through a heat exchanger.

After that water will be circulated into the upper part of the chamber and it will be distributed on the load by a system of spray nozzles.

Water is maintained in liquid form at superheated temperature due to positive pressure in the chamber and thereby efficiently sterilizes the load.

Positive pressure is maintained in the chamber that counterbalances pressure build up in flexible containers thus preventing container bursting or deformation.

FEATURES :
  • Design for installation on the floor ( for loading with in-chamber & transfer trolley) or pit mounted (for loading at floor level with in/out trolleys or automatic loading/unloading units)</
  • Single or double door with Sliding or Hinged door options to suit client specific requirements.
  • Cylindrical single-wall chamber in highly finish AISI 316L stainless steel.
  • Chamber pipings and fittings in AISI 316L stainless steel, Tri-clover clamp connection.
  • Water spray distribution headers fitted with nozzle suitably located to assure water uniform distribution on the product with consequent excellent temperature uniformity throughout the entire load.
  • High efficiency plate type heat exchanger, in AISI 316L S.S., for recirculation of heating / cooling water.
  • Pressure Monitoring inside the chamber by pressure transmitter.
  • Water level monitoring inside the chamber by sight level assembly and capacitive level sensors.
  • Automatic Printing facility for control in case of heat labile materials.
  • The touch-screen for visual process control and connections for measuring signals and printers.
  • Remote support connection
  • Online Printing and recording confirming to 21 CFR PART 11.
  • 0.2 bacteria retentive, sterile air filter for vacuum break. [Optional SIP facility can be provided]
  • Contamination Seal to prevent cross-flow of air between the clean and un-clean area.
  • Validation ports for insertion of temperature sensors for thermometric testing.

Sizes available from 1000 lts. to 15,000 lts.


AUTOMATION :

Saturated Steam Steriliser
Saturated Steam Steriliser


In compliance with :
cGMP, GAMP, ISO 9001 : 2008

Main applications :
  • Large volume infusion/parenteral solutions in sealed glass, PP, PE, etc. bottles – quick cycle
  • Large volume infusion/parenteral solutions in sealed PVC, PP, PE, etc. bags – quick cycle

Video Link: SS Hinge Door


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Horizontal Autoclave

Horizontal Autoclave, Auto Claves manufactured by Neelam industries are the most versatile and flexible designed to meet the widest requirements of the Pharmaceutical Industry. Neelam industries offer any specific sterile requirement and meet User's R & D and Production requirement with Standard or customized model of sterilizer.

FEATURES :
  • Dimple steam Jacketed for better Uniformity of the heat Distribution. ( Technology for fast Sterilization cycle and low cost operating ).
  • Single or double door with Sliding or Hinged door options.
  • Automatic Printing facility for control in case of heat labile materials.
  • The touch-screen for visual process control and connections for measuring signals and printers.
  • Remote support connection.
  • Online Printing and recording confirming to 21 CFR PART 11.
  • 0.2 bacteria retentive, sterile air filter for vacuum break. [Optional SIP facility can be provided].
  • Contamination Seal to prevent cross-flow of air between the clean and unclean area.
  • Validation ports for insertion of temperature sensors for thermometric testing.


Programs :
  • HPHV Cycle
  • Fast Exhaust Cycle
  • Slow Exhaust
  • Chamber Leack Test Cycle
  • Bowie Dick Test Cycle
  • AOP Cycle ( FOR Liquid Solution Sealed in Ampoule & Vial )

Sizes available from 85 lts. to 30,000 lts.



Main Applications :

  • Empty glassware (e.g. vials, ampoules, bottles)
  • Stoppers
  • Inox equipment and instruments
  • Inox machine parts
  • Empty containers
  • Filters and accessories
  • Rubber materials
  • Textiles
  • Liquid solutions and culture media in sealed or unsealed containers (e.g. vials, bottles, ampoules)
  • Plastic materials (able to withstand usual temperatures for saturated steam sterilization)
  • Animal cages

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Product Range Product Range

Injectable Projects  |  Ointment / Cream Plant   |  Cosmetic Industries  |  Liquid & Oral Projects  |  API Plant  |  Tablet Plant  |  Food & Processing Plant

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