Neelam Industries

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Home  »  Injectable Projects  »  Rubber Bung Processor Cum Steriliser

Rubber Bung Processor Cum Steriliser

Processing of bungs (electrometric closures for drug containers) is of high concern since they play a significant role in the quality and life of the final product.

The need for correct processing technology is even more important considering the complexities in the compounding of the rubber used for the closures and the non-compliance to GMP by the manufacturers of the electrometric closures.

Considering the criticality of bung processing, our engineers at Neelam Industries with over 20 years of varied technical experience developed a unique 5 in 1 approach as against the conventional method of closure processing.

FEATURES :
PROCESS FOR BUNG WASHING PROGRAMS :
The Process of bung processing are loading, washing with detergent, D.M. water&W.F.I.water rinsing ,siliconization , sterilization and drying.

WASHING
The loaded bungs are washed with detergent solution via a fully automatic detergent dozing system with online conductivity sensor to add the required amount of Detergent in the sterilizer during the cycle.

RINSING
The washed bungs are rinsed with deionized water and WFI water and the quality of WFI water at outlet will be checked automatically to ensure the proper washing of the bungs.

SILICONIZATION
After cleaning closures are siliconized using a silicone emulsion or oil. Siliconization of closures is necessary to prevent the release of plasticizers and other compound added during the compounding of elastomeric closures, to prevent any reaction between the closure and the medication stored or to ensure smooth operation of the machines used for bunging.

STERILIZATION
In Sterilization the closures are sterilized with steam. A pre-vaccum process is employed to ensure effective removal of air and penetration of steam.

DRYING
After sterilization the closures are dried using a vaccum drying process. The drying efficiency is further improved by the continuous rotation of the closures. Process ensures bone dry closures on unloading.

PROGRAMS :

Sizes available from 430 lts. to 4,000 lts.


AUTOMATION :

Saturated Steam Steriliser
Saturated Steam Steriliser


In compliance with :
cGMP, GAMP, ISO 9001 : 2008

Main applications :
Video Link: Rubber Bung Processor Cum Steriliser video


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