Ointment / Cream Plant

Ointment or Cream Plant manufactured by Neelam industries are the most versatile and flexible designed to meet the widest requirements of the Pharmaceutical Industry.

Application :

• Lotion / Cream
• Creams
• Delicacies
• Hair Cosmetics Products
• Skin Cosmetics
• Gels
• Emulsions
• Lotions
• Tooth Paste
• Jams
• Dressings

Technical Specification :
It is specially designed to take care of two critical factors which directly affects the quality of the Ointment or Creams.

• Minimum man handling of Ointment.
• Negligible vacuum drop during mixing & blending.

Needless to say, it also provides the benefits of the effective manpower utilization.

The Range of Our Supply :

• Manufacturing Vessel OR Jacketed Planetary Mixer
• Wax Phase Vessel
• Water Phase Vessel
• Storage Vessel
• Vacuum Pump
• Control Panel
• Product Piping
• Load Cells for Manufacturing Vessel for weight automation
• Vacuum Transfer Systems for Oil & Water Phase
• PLC based Automation system suitable for SCADA connectivity
• Dedicated Skidded CIP & Sanitization System
• Working Platform
• Material Transfer Pump to Transfer material from Manufacturing Vessel OR Planetary Mixer to Storage Vessel & Storage Vessel to Ointment ( Tube ) Filling M/C. ( 02 nos.)
• This system consist of a closed circuit Manufacturing facility from feeding of Wax / Water Phase to loading the hopper of filling
• machine.
• The Wax and Water at required temperature are transferred to Manufacturing Vessel or Planetary Mixer, by vacuum through conical filter.
• The product during emulsion formation is recirculated through Ointment Transfer Pump The Pump also discharges the product in the Storage Vessel.
• The Storage Vessel is then taken to the filling area and it is connected to again Ointment Transfer Pump. Or Storage Vessel remain fixed ( In bigger size ) & pump transfer the ointments in the hopper of the Ointment Filling Machine.
• The entire Plant can be operated by centralised operating panel by one operator.
• Minimum two batches per shift of the same product can be assured in this plant.

Salient Features :

• High sanitary standard Design & Manufacturing
• Internal surface Mirror polished to less than 0.5 Micron RA
• Double Speed contra-mixing slow agitator with step less speed control
• Inbuilt/Inline High speed Homogenizer
• Hydro Lift top covers
• SS 316L contact parts & SS 304 Non-contact parts
• High standard Automation System
• Qualification Documentation like DQ, FAT & Protocols of IQ & OQ
• Smooth processing with low Shear force
• Teflon scrapping mechanism with Agitator
• Internal/External re-circulation system
• The Plant is designed to be operated only by one operator and one helper.
• All material transfers are done by vacuum or by transfer pumps.
• All the vessels are cGMP
• Silicon (food grade) gasket Used.
• All contact parts are made of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
• All pipes, pipe fittings and valves are made of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints.
• The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment.
• All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.

Capacity :

Processing Batch sizes from 100 litres to 5000 litres.

Automation :

In compliance with :
cGMP, GAMP, ISO 9001 : 2008